The Titans of Plastic: Pennsylvania Becomes the Newest Sacrifice Zone for America’s Plastic Addiction.
Kristina Marusic | September 15, 2022 | Environmental Health News
During the summer of 2018, two of the largest cranes in the world towered over the Ohio River. The bright-red monoliths were brought in by the multi-national oil and gas company Shell to build an approximately 800-acre petrochemical complex in Potter Township, Pennsylvania—a community of about 500 people. In the months that followed, the construction project would require remediating a brownfield, rerouting a highway, and constructing an office building, a laboratory, a fracked-gas power plant, and a rail system for more than 3,000 freight cars.
The purpose of Shell’s massive complex wasn’t simply to refine gas. It was to make plastic.
Five years after construction began at the site, Shell’s complex, which is one of the biggest state-of-the-art ethane cracker plants in the world, is set to open. An important component of gas and a byproduct of oil refinery operations, ethane is an odorless hydrocarbon that, when heated to an extremely high temperature to “crack” its molecules apart, produces ethylene; three reactors combine ethylene with catalysts to create polyethylene; and a 2,204-ton, 285-foot-tall “quench tower” cools down the cracked gas and removes pollutants. That final product is then turned into virgin plastic pellets. Estimates suggest that a plant the size of the Potter Township petrochemical complex would use ethane from as many as 1,000 fracking wells.
Shell ranks in the top 10 among the 90 companies that are responsible for two-thirds of historic greenhouse gas emissions. Its Potter Township cracker plant is expected to emit up to 2.25 million tons of climate-warming gases annually, equivalent to approximately 430,000 extra cars on the road. It will also emit 159 tons of particulate matter pollution, 522 tons of volatile organic compounds, and more than 40 tons of other hazardous air pollutants. Exposure to these emissions is linked to brain, liver, and kidney issues; cardiovascular and respiratory disease; miscarriages and birth defects; and childhood leukemia and cancer. Some residents fear that the plant could turn the region into a sacrifice zone: a new “Cancer Alley” in Beaver County, Pennsylvania.
“I’m worried about what this means for our air, which is already very polluted, and for our drinking water,” said Terrie Baumgardner, a retired English professor and a member of the Beaver County Marcellus Awareness Community, the main local advocacy group that fought the plant. Baumgardner, who is also an outreach coordinator at the Philadelphia-based nonprofit environmental advocacy group Clean Air Council, lives near the ethane cracker. In addition to sharing an airshed with the plant, she is one of the approximately 5 million people whose drinking water comes from the Ohio River watershed. When Shell initially proposed the petrochemical plant in 2012, she and other community advocates tried their best to stop it.
And the plant’s negative impact will go far beyond Pennsylvania. Shell’s ethane cracker relies on a dense network of fracking wells, pipelines, and storage hubs. It’s one of the first US ethane crackers to be built outside the Gulf of Mexico, and one of five such facilities proposed throughout Appalachia’s Ohio River Valley, which stretches through parts of Ohio, Indiana, Kentucky, Pennsylvania, and West Virginia. If the project is profitable, more like it will follow—dramatically expanding the global market for fossil fuels at a time when the planet is approaching the tipping point of the climate crisis.
For the residents who live nearby, Shell’s big bet on plastic represents a new chapter in the same story that’s plagued the region for decades: An extractive industry moves in, exports natural resources at a tremendous profit—most of which flow to outsiders—and leaves poverty, pollution, and illness in its wake. First came the loggers, oil barons, and coal tycoons. Then there were the steel magnates and the fracking moguls.
Now it’s the titans of plastic.
